Façade

Big Project Week 4 (5, 6, 7…)

So where were we?

Ah, yes, the façade. The epic project to end all projects.

To recap: scaffold went up, and we had 28 days to strip. On day 29, the scaffolding turned into a pumpkin and went on to a different job site.

On the to-do list:

  • Repair holes in cornice, paint cornice
  • Stip façade
  • Remove vinyl flashing form around windows, restore old window frames (hoping those were still there)
  • Restore turned columns (which we hoped were still there).

So here is what got done:

Cornice. Our tin cornice had several holes. The part above the corbels is actually really thin – so thin that an overly enthusiastic wayward bird could puncture it.

cornice-beofre

So the holes got patched up with Bondo. The orange paint got scrapped off and the whole thing got coat of oil based paint in flat black.

Here is the cornice in progress:

cornice-repari

cornice-being-repaired

Here is the cornice all done:

finished-cornice2

 Next up, the windows. The two turned columns were still there, however they were very damaged. The flashing did an excellent job of trapping moisture, which in turn rotted the wood.

IMG_1324

Ugly flashing covered the columns

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and trapped moisture, which did a number on the wood

IMG_1328

The hubs rebuild and re-sculped the parts of the columns that were missing bits. Eventually these will need to come down for a full restoration, but for now they a) look good enough from street level and b) we stopped any further damage.

A coat of primer and paint and now they look like this:

columns-after

Columns partially restored and painted to prevent further damage. Paint is left over from the front door project from a couple of years ago. 

Aaaaand the paint stripping. This one is self explanatory (but I’m working on a post about how to DIY your very own façade stripping, which is really not as scary as it seems). For now, suffice to say: PeelAway1 + Time + Water = pretty brownstone.

facade-bedore2

Before scaffolding went up , the house looked like this. 

The thing with stripping paint is ‘easy does it.’ You have to work in small areas and it’s super hard to resist the urge to just cover the whole damn façade in PeelAway all at once. Don’t! There is a limit to how much you can accomplish in a day, and if you over do it, you’ll be racing daylight (and exhaustion) to get it all off before it hardens beyond removal (which means you have to apply paint stripper to the paint stripper, and that’s just counter productive)

peelaway1

After the paint was removed, the stone was washed with citric acid, to bring the pH of the wall as close to neutral as possible. The citric acid, in turn, removed the old mortar in between the sheets of brownstone. So the entire façade was repointed with the appropriate mortar mix (not modern cement, because that will crack the stone).

facade-after

The gray/light brown stuff on the wall between the window and the door is the runny left-overs of the old mortar. It will be washed off eventually. Will take some elbow grease to get it off. 

There are a few areas of stubborn pink paint. These are patches where the stone was improperly repaired in the past.  We found it impossible to remove the paint from it, so at some point in the near future, we’ll have a mason drill it out and do a proper repair job. This is one of those things that is well above our DIY skill level.

facadeafter3

Palor window frames mid restoration. The white is just premier. 

facadeafter2

The project started on August 1, with the delivery of the scaffold. The majority of the work was completed by August 22nd, when the hubs had to go back to work. We still worked on it over the weekend, until the scaffold came down on August 29.

How much did it cost?

  • Scaffold rental: $603.17
  • PeelAway 1 and related supplies: $374.25
  • Masonry supplies: $112.02
  • Other supplies (window restoration, new ladder, primer/paint, etc): $1,255.89

TOTAL COST: $2,345.33 (plus a whole year’s vacation taken in one chunk).

Cost was one of the two major factors why we decided to tackle this project ourselves. The estimates we were getting just for the façade work (not including fixing the cornice or dealing with the window flashing) started around 60K. The second deciding factor was that none of the contractors we spoke with wanted to use the technique we felt would do the least amount of damage to the stone. We hard a lot of power-washing/jackhammering, so, um…. no.

 

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Black Doors

Things have been a bit sluggish over the past few months, but a few projects did get crossed off the list. First up: front doors.

The doors are not original, but they are close enough. The previous owner installed these and overall, we’re really happy with them. They are a close match to what the original doors looked like. The problem was the finish – or lack thereof. Our house has southern exposure and it gets quite a bit of morning sun, which was unkind to the varnish.

Here is a before/during shot (of course I forgot to that a proper before photo). Both sides used to look like the one of the left.

Door (before)

Removing the finish (with ZipStrip)

removing the finish

Once free of the varnish (and whatever else coated the door), we gave it a light sanding and filled in some holes with putty.

sanded and puttied

The wood was quite damaged in some spots, and we decided it would be better to paint rather than stain it.  We decided on black with just a tad of shine (which is a fun thing to go buy at the Benjamin Moore paint store).

– You just want black?

– Yes.

– We have this new onyx color that has a little bit of gray…

– No thanks. Just black.

Anyway, here is what it looked like with one coat of paint:

painted

And this is what the doors look in place. Of course, we forgot to paint the outside of the trim holding the glass. We also learned that entry door hardware is absurdly expensive (particularly the period appropriate kind I want), so the full makeover of the door will have to wait a little longer. Considering I’ve been slacking on the façade job, pretty sure no one will notice the unpainted trim…

(almost) done

Update-ish

With the weather getting cooler stupid cold, the work outside has slowed  stopped. October/November were not particularly productive because work (as in we need to fund this restoration by actually working)  got in the way. Here is where we left things off:

Facade

The garden level is mostly done, but there are still some stubborn patches, primarily where the stone is deteriorating. It’s particularly bad where there are patches on the brownstone. I have yet to find a good method of removing paint from cement (at least I think it’s cement – I can’t tell for sure since it’s covered in paint).

Facade2

Not surprisingly, we are STILL waiting for estimates from the contractors for the stripping and repairing of the brownstone. Somehow, I have a feeling I’m in this for the long haul and I best get cracking and learn how to patch the stone myself.